I hope you’re smoking a handmade cigar as you read this blog. You know that the robusto, corona gorda or perfecto that you’re puffing was made by hand, but you might not have a full idea of just how much hand labor went into its creation. And I bet you didn’t realize that the hand labor started long before the cigar was a cigar.
I was going through some old files the other day, and I came across a video I shot two years ago, when I was in northern Nicaragua. I spent a day in the fields of Jalapa, a beautiful place known for growing some of Nicaragua’s finest wrapper leaves. It’s a gorgeous spot, with vibrant fields of green leaves, bright blue skies, clear and cold streams, and gently sloped mountains covered in vegetation. And it’s a fine place to grow tobacco.
I spent that day with Eduardo Fernandez and his team of tobacco men that lead Aganorsa S.A., one of the biggest growers of cigar tobacco in all of Nicaragua. Many of those videos ended up on this website, but this one never saw the light of day. And it illustrates my point about labor and cigarmaking.
Let me explain what’s going on in the video. You can see about nine men working with hoes on a very large field of young tobacco. The plants are only three weeks old, and they are getting close to knee height. The field has just been fertilized.
The men with the hoes are pulling the earth close to the plant on each side, a process that does several things at once. First, it brings the fertilizer toward the plant, where it’s needed. That move creates a ditch between the rows, allowing better irrigation. It also gives some structure to the plant and helps it stay in place for its very quick growth spurt—in another two months these little guys will soon be almost as tall as man. And finally you can see how hoeing disrupts the wayward stalks of grass that are beginning to grow. If you know your gardening, you know that a hoe is a farmer’s friend and helps get rid of weeds.
This is a field of shade tobacco; you can see the shading structure that is already up on the sides of the field, and the poles in the middle that will help support the tapado, which will go up later in the plant’s life.
The voice you hear in the background, other than mine, is that of Fernandez.
Take a good look at the size of this tobacco field. And imagine having to hoe all of that earth. It’s just one of the many, many hand-powered steps it takes to make great cigar tobacco.